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AR-15 Maintenance Schedule 2026: Complete Armorer Inspection Guide

Proactive maintenance keeps rifles reliable and inspection-ready. Build your schedule around round counts, not guesswork, and log every change so issues are caught before they cost training days.

By AB|Last reviewed January 2025
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Before You Read

This guide assumes familiarity with these topics:

Quick Answer: Maintenance Schedule Overview

Every range trip (0-500 rounds): Clean BCG, inspect muzzle device and optic mounts, log malfunctions.

Quarterly (1,500 rounds): Gauge gas rings, measure action spring, check buffer face and carrier key staking.

Annually (6,000 rounds): Replace extractor spring/O-ring, gas rings, action spring. Headspace check and borescope barrel.

AR-15 Inspection Checklist (500 to 6,000 Rounds)

Align inspections with round count milestones so nothing slips. Add calendar reminders if round tracking is inconsistent.

AR-15 rifle with cleaning supplies and maintenance log

Every Range Trip (0–500 rounds)

Schedule it
  • Clean and lubricate bolt carrier group, focusing on cam pin, gas rings, and extractor.
  • Inspect muzzle device and suppressor mounts for carbon build-up and torque drift.
  • Check optic mount witness marks and sling attachment hardware.

Summarize any malfunctions in your log immediately after the session.

Quarterly or 1,500 rounds

Schedule it
  • Gauge gas rings (bolt should stay extended when carrier is held vertically).
  • Measure action spring free length; replace if below 10.0" (carbine) or 12.5" (rifle).
  • Inspect buffer face and carrier key for peening or stakingStaking[Components]Deforming metal screw threads (usually on the gas key) to prevent them from vibrating loose under recoil. Essential for reliability. walk-off.
  • Verify trigger pins are flush and not walking; reapply thread locker to grip screw if needed.

Excellent time to swap weapon light batteries and confirm zero on primary optics.

Semi-Annually or 3,000 rounds

Schedule it
  • Headspace check with GO / NO-GO gauges using the fielded bolt.
  • Inspect barrel extension lugs and feed ramps for erosion or sharp edges.
  • Disassemble lower; clean detent channels, selector, and magazine catch.
  • Rotate magazines: mark training vs duty, retire any with dents or weak springs.

Document any parts replaced and reset the round count counter on the rifle’s data card.

Annually or 6,000 rounds

Schedule it
  • Replace extractor spring, insert, and O-ring. Install new gas rings.
  • Swap action spring and buffer detent spring regardless of appearance.
  • Inspect upper / lower fit, takedown pin tension, and cam pin track for elongation.
  • Borescope barrel for throat erosionThroat Erosion[Barrel]Gradual wear at the chamber end of the barrel from hot propellant gases. Affects accuracy over thousands of rounds by changing the bullet's jump to the rifling., record measurement to track future drift.

Schedule armorer-led function test and suppressed / unsuppressed live fire with all duty ammo types.

Optic & Light Battery Replacement Schedule

Dead batteries fail at the worst times. Schedule replacements by calendar date, not runtime estimates, and keep spares for every device on the rifle.

Tactical rifle batteries including CR123A and CR2032

Red Dot Sights (Aimpoint, Trijicon MRO, Holosun)

CR2032 (most common) or AA/AAA lithium

Replace: 12 months or 50,000 hours runtime

Always-on optics like Aimpoint PRO can run 3+ years on medium brightness. Replace at scheduled intervals even if still functional.

Holographic Sights (EOTech EXPS, XPS series)

CR123A (single or dual depending on model)

Replace: 6–12 months or 1,000–1,500 hours runtime

EOTechs consume power faster than red dots. Verify auto-off settings and replace batteries before training blocks.

LPVO / Prism Scopes with Illumination

CR2032 or AAA

Replace: 12 months or when dim at max brightness

Daylight-visible reticles drain faster. Many shooters keep illumination off; test brightness monthly and replace proactively.

Weapon Lights (Surefire, Modlite, Cloud Defensive)

CR123A (primary) or 18650 rechargeable

Replace: Every 3–6 months or after 50+ activations

High-candela lights drain batteries quickly. Rotate fresh primaries for duty use; keep spares in light body cap or stock.

IR Lasers (MAWL, DBAL, PEQ-15)

CR123A or proprietary rechargeable packs

Replace: Every 6 months or before night ops

Verify IR function with NODs before mission. Cold weather drastically shortens runtime; keep spares warm in pouches.

Visible Lasers (rail-mounted)

CR2 or button cell

Replace: 12 months or when output dims

Low power draw; failures are rare. Test before qualifications and replace if beam wavers or flickers.

Optic-Mounted Red Dots (RMR, DPP, SRO on LPVO)

CR2032 or CR1632

Replace: 12 months or 20,000+ hours

Top-mounted RDS for fast CQB transitions. Brightness setting affects runtime; test with optic caps on to confirm auto-adjust works.

Pro tip: Mark battery install dates with a label maker on the device body or in your rifle data card. Buy batteries in bulk from reputable sources—counterfeit CR123As are common and fail catastrophically.

Tools & consumables

Stock these in your armorer bin for scheduled maintenance days. Each link opens OpticsPlanet in a new tab with inventory ready to go.

Mounting

Inch-Pound Torque Wrench

Proper torque on barrel nuts and mounting screws prevents both loosening and stripped hardware.

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Cleaning

Chamber & Gas System Cleaning Kit

Specialized cleaning kit for AR chamber and gas system. Includes chamber brush and gas tube tools.

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Lubrication

Duty-Grade CLP

Professional-grade CLP for duty and defensive firearms. Reliable lubrication in all conditions.

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Power

CR123A Batteries (Bulk)

Bulk CR123A lithium batteries for lights and optics

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Diagnostics

Teslong Rifle Borescope (Side-View)

Digital borescope with side-view probe for inspecting bore condition, throat erosion, and chamber fouling without disassembly.

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Safety checks

5.56 Headspace Gauge Set (GO/NO-GO)

GO and NO-GO headspace gauges for verifying safe chamber dimensions. Essential for new builds or used barrels.

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Mounting

Wheeler FAT Wrench

Adjustable torque wrench with 10-65 inch-lb range. The standard for gunsmithing torque applications.

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Cleaning

Tipton Deluxe Carbon Fiber Cleaning Rod

Carbon fiber cleaning rod that won't scratch bore. Bearing handle follows rifling twist for proper cleaning.

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Lubrication

Slip 2000 EWL

Extreme Weapons Lubricant designed for high-round-count use. Won't burn off or gum up like petroleum oils.

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Solvent

Breakthrough Clean Military-Grade Solvent

Odorless, non-toxic solvent that strips carbon effectively. Safe for use in enclosed spaces.

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Affiliate links may earn a commission at no additional cost. Rotate consumables based on your maintenance schedule and usage patterns.

Log templates

These templates keep data consistent across shooters and shifts. Print on waterproof paper and back up digitally.

Rifle Data Card

Copy-friendly
  • Serial number, barrel length, gas system, suppressor assignment.
  • Optic type, mount torque, zero distance and ammo used.
  • Buffer weight, spring color, trigger model, and round count since last service.

Laminate and zip-tie to the stock or store in the rifle’s case pocket.

Maintenance Log Sheet

Copy-friendly
  • Date, armorer name, round count, cleaning performed.
  • Parts inspected / replaced with lot numbers.
  • Malfunctions observed, corrective action, follow-up date.

Duplicate digitally so fleet trends are easy to spot during audits.

Suppressor POI Record

Copy-friendly
  • Suppressor serial, host rifle, mount torque, ammo lot.
  • Unsuppressed zero, suppressed impact shift (MIL/MOA).
  • Notes on gas settings, buffer changes, environmental conditions.

Store with the can; toss in the case when traveling to training.

Spare parts strategy

Build tiered kits so you can fix most issues at the range and tackle deeper rebuilds back at the bench.

Organized AR-15 spare parts kit with labeled compartments

Field Repair Kit

Stocked
  • Complete bolt repair set (extractor, springs, gas rings).
  • Action spring, buffer retainer, firing pin retaining pin.
  • Weapon lube, lens cloth, small punch, multitool.

Keep in go bags or patrol cars. Handles 90% of range-day failures.

Armorer Bench Kit

Stocked
  • Torque wrench set, reaction rod, punches, roll pin starters.
  • Headspace gauges, go/no-go for mags, borescope.
  • Spare triggers, selectors, detent springs, buffer weights.

For scheduled maintenance days and annual inspections.

Fleet Sustainment Bin

Stocked
  • Labeled bins for springs, pins, and extractor kits with inventory cards.
  • Extra charging handles, gas blocks, and buffer tubes.
  • Dedicated suppressor tools, Rocksett, shims, and anti-seize.

Supports agencies or teams managing multiple carbines with shared parts.

Closing thought

Consistent logs turn maintenance from a scramble into a predictable rhythm. Review them monthly, share trends with the team, and schedule parts orders before the bins run dry.

Frequently Asked Questions

How often should I clean my AR-15?
Light wipe-down every range session. Full cleaning every 500-1000 rounds depending on ammo and conditions. Suppressed shooting requires cleaning every 200-300 rounds due to carbon buildup. Don't over-clean—some lube is good.
How often should I lube my AR-15?
Every 500 rounds or every 2 months—whichever comes first. Focus on BCG contact points (cam pin, gas rings, bolt lugs), charging handle, and buffer spring. Use quality gun oil or grease, not too much. A light coat is sufficient—excess attracts dirt and carbon buildup.
What is the maintenance cycle of an AR-15?
After every session: clean and lube BCG. Every 1,500 rounds: check gas rings and buffer spring. Every 3,000 rounds: headspace check, inspect feed ramps and barrel extension. Every 6,000 rounds: replace extractor spring, gas rings, and action spring. ARs can run 10,000+ rounds with just lubrication, but preventive maintenance prevents failures.
When should I replace AR-15 gas rings?
Replace gas rings every 5,000-10,000 rounds or when the bolt carrier group fails the 'stand-up' test (carrier doesn't support its own weight on the bolt). Staggering ring gaps doesn't matter—just replace all three as a set.
How long does an AR-15 barrel last?
Chrome-lined barrels: 15,000-20,000+ rounds. Stainless match barrels: 6,000-10,000 rounds. Nitride barrels: 10,000-15,000 rounds. Accuracy degrades gradually—replace when groups open beyond acceptable limits for your use case.
When should I replace the extractor spring?
Replace extractor spring and insert every 3,000-5,000 rounds or at first sign of extraction issues. They're cheap insurance. Keep spares in your range bag. Some armorers replace preventively at every 2,500 rounds.
How often should I replace the buffer spring?
Replace action/buffer spring every 5,000-10,000 rounds or when cycling issues appear. Measure free length—replace if more than 1 inch shorter than new. Carbine springs wear faster than rifle-length. Flat wire springs last longer.
What spare parts should I keep for AR-15?
Essential spares: firing pin, extractor spring/insert, gas rings, bolt cam pin. Nice to have: complete bolt, ejector spring/roll pin, buffer retainer. For serious use: spare BCG and trigger group. Store in a labeled parts kit.

Next Step

Ready to continue? Here's the recommended next guide:

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